Lekhapal User Manual
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Get Started
  • Selling

    • Point of Sale
    • Sales
    • Loyalty
    • Online Store
  • Buying & Books

    • Purchase
    • Accounting
  • Operations

    • Inventory
    • CRM
    • Human Resources
Reports
Administration
  • Sign in
  • Create an account
  • Website
  • English
  • नेपाली
  • Getting Started

    • Overview
    • Accounting Basics
    • Create an Account
    • Signing In
    • Dashboard
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  • Point of Sale
  • Sales

    • Overview
    • Quotation
    • Sales Order
    • Sales Invoice
    • Credit Note
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    • Allocate Customer Payment
  • Purchase

    • Overview
    • Purchase Order
    • Purchases
    • Expenses
    • Debit Note
    • Supplier Payment
    • Allocate Supplier Payment
  • Accounting

    • Overview
    • Bank Accounts
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    • Journal Voucher
    • Chart of Accounts
    • Contra Entry
    • Opening Balance
  • Inventory

    • Overview
    • Products
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    • Manufacturing
    • Master Data
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  • Reports

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    • Party Reports
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    • Asset Reports
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  • Administration

    • Overview
    • Roles & Permissions
    • Users
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Manufacturing

If you make what you sell, three screens work together:

ScreenAnswers
Bill of MaterialsWhat does it take to make one?
Production OrderMake this many
Production JournalThis is what was actually consumed and produced

The BOM is the recipe, the order is the plan, and the journal is the record. Only the journal moves stock.

Bill of Materials

A bill of materials (BOM) defines the recipe that turns raw materials into a finished product.

Manufacturing → Bill of Materials → + New

The New Bill of Materials screen.

Finished product

FieldNotes
ProductWhat the recipe produces
Output qtyHow many the recipe yields per batch
UnitThe unit of the output
Auto-produce on saleBuilds the item automatically when it is sold

Components

Three tabs:

  • Components — the materials consumed to make one batch, each with a quantity, a unit and a cost.
  • By-products — anything else the process produces.
  • Overhead — indirect costs to roll into the batch.

Use + Add component to add a line.

The INPUTS → ASSEMBLE → OUTPUT strip below summarises the recipe in one line: how many components go in, at what material cost, and what comes out.

Cost rollup

The right-hand panel calculates the economics as you build the recipe:

FigureMeaning
MaterialsTotal component cost
OverheadIndirect cost
Batch costMaterials plus overhead
Unit costBatch cost divided by output quantity
MarginSelling price against unit cost, as a percentage

Costs are estimated from each material's current average cost. The exact cost is locked when a production journal is posted.

Add Notes and click Save recipe.

Example. To make a cake you need flour, sugar and eggs. The BOM lists those three components against one cake.

Production Order

A production order is the instruction to produce a batch: pick the product, pull its recipe, reserve the materials.

Manufacturing → Production Order → + New

The New Production Order screen.

  1. In Order details, choose the Product, the Warehouse, the Output qty, the Date and an optional Reference.
  2. Click Load BOM to pull the recipe for the selected product and output quantity. The raw materials are filled in and scaled to the batch size.
  3. Review the Raw Materials tab, and the By-products and Production Expense tabs if they apply. Adjust quantities or use + Add raw material.
  4. Check Planned output and the Cost rollup on the right — Materials, Production Expense and estimated batch cost.
  5. Add Notes and click Save order.

Stock availability is verified on the order detail page.

Example. An order to make 100 cakes pulls the cake BOM, scales the flour, sugar and eggs to 100 units, and reserves them.

Production Journal

A production journal records what was actually consumed and produced. Approving it is what moves the stock.

Manufacturing → Production Journal → + New

The New Production Journal screen.

The form mirrors the production order — product, output quantity, date, reference, Load BOM, and the raw materials tabs — but each material line also carries its cost, and those costs feed the unit cost of the finished goods.

The right-hand panel shows Planned output, the Cost rollup and the resulting Unit cost, with the note:

Approving this journal consumes the materials from stock and produces the finished goods at this unit cost.

Click Save journal, then approve it.

What approving does

EffectResult
Raw materialsConsumed from stock
Finished goodsAdded to stock at the calculated unit cost
LedgerThe manufacturing entry is posted

Record what actually happened

The journal is where you enter real consumption, not planned consumption. If a batch used more material than the recipe said, put the real figure in — that is how your product costing stays honest.

Next

→ Master Data

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Master Data